Application area
Industry and production
In a production plant there are always quantities critical to the outcome that are not recorded continuously: the temperature of a tank, the pressure of a line, the current of a motor. We fit wireless sensors at those points and store the readings, removing the dependence on who walked past and at what time.
Request a site visit
A real example
See this working in practice
A case built from the situations we see most often in this area, with the program working the way it would on your own site.
Situation
Manual logging leaves gaps
The shift sheet records a value every two hours. What happens between the two readings is written down nowhere, and that is often when a batch is lost or a machine fails. When a customer or a regulator asks for the history of an old month, the answer takes days to reconstruct from paper.
The second challenge is the cost of conventional instrumentation. Running cable to an outdoor tank, or to a work face that moves, costs more than the sensor itself. That is why those points remain unmeasured for years.
What we measure
- Temperature of tanks, chambers, ovens and water or steam circuits
- Pressure and flow on process lines and utility circuits
- Current, power and running hours on motors and panels
- Vibration and temperature on bearings and gearboxes
- Level in silos, tanks and reservoirs
- Door opening, contact status and pulse counting from existing meters
- And other quantities, depending on what your operation needs to track.
What you get
A concrete result for the team
Continuous history
Every measured point is stored with its timestamp. The history can be consulted months later and exported for analysis.
Dashboards built to fit
The dashboards are built around the real process and the vocabulary already used by the team.
Alerts defined together
The thresholds for each point are calibrated with the team, and the alert is routed to whoever is on duty at that moment.
Integration with what exists
Where PLCs, drives or meters are already installed, we integrate a reading from that equipment instead of duplicating the measurement.
Start with one machine
Instrumenting a single tank or a single line is enough to validate whether the data is useful and whether network coverage works in the plant. With that history, you then decide how far it is worth extending.